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GMP Oven for Pharmaceutial Use |
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| INTRODUCTION SPECIFICATIONS 1. The heat source used for heating has steam, electricity, both steam and electricity three ways 2. operation temperature: steam, 50-140℃℃ . the temperature can be controlled automatically. Moreover it can be recorded through recorder. 3. The inner wall of oven body is welded. Every place of transition adapts circular arc and no dead angle. 4. The seal property of whole machine is good. Being adapted unique guide rail seal apparatus. The seal property can be guaranteed. 5. The air inlet is equipped with high effective air filter and the damp exhaust outlet is equipped with middle effective air filter. 6. The double doors of oven adapt mechanical interlock apparatus. 7. All parts inside the oven can be assembled and disassembled quickly in order to clean conveniently. 8. The control system has text display and touch screen for your choice. 9. The whole machine is in conformity with the requirements of GMP. TECHNICAL PARAMETERS |
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Ozone Sterilization Chamber |
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| INTRODUCTION 1. Inside and outer package materials of medical equipment, pharmaceuticals, solid agent, special appliance and so on. 2. foodstuff processing industry 3. Sterilization of tableware, tea service and health articles from hostel, hotel, diningroom, food and beverage industry. SPECIFICATIONS The equipment adapts KCK-F series ozone sterilizing apparatus that applies superior electric vacuum technique and the principle of ozone theory. Its function is as follows: the step-up transformer (electronics stimulator) can set up electric field. The negative voltage zone will be formed through electric discharge of two poles of vacuum tube. It can excite certain amount of oxygen in air to become ozone. The process of forming ozone can be summarized briefly as follows; the excited molecules product through non-elastic impact between accelerated electron and molecular decompose active particulars such as atom and free radical and through the act each other to form ozone. Ozone is an allotrope of oxygen. It consists of three atoms. Being the unique characteristics, it has strong capacity of sterilization and belongs to a high effective and broad-spectrum bactericide. Moreover ozone has certain purifying function to harmful gases in air and can make air produce certain amount of nascent oxygen. For example, ozone can act with nitrous oxide to form oxygen and nitrogen dioxide. At the same time nitrogen dioxide acts with oxygen atom to form nitrous oxide and oxygen. In a word, ozone is a catalyst of nitrous oxide an nitrogen dioxide. KCF-F series ozone sterilizing apparatus can produce ozone with certain concentration. It has strong oxidization and destroyed property to the inner structure of microbiology such as bacteria, virus and so on. There fore it can Kill many viruses such as propagula of bacteria, virus and epiphyte of gemma hepatitis A and hepatitis B, protozoan cytocyst and so on. Meanwhile ozone also has strong function to remove organic peculiar smell such as mildew, fishy smell, odor and so on. It also has fresh preserving function to vegetables and fruits. Particularly it has obvious effective in sterilization and inoculation of domestic fungus, mothproof and mould proof and fresh preserving of grain. TECHNICAL PARAMETERS |
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| Ozone has the funciton to kill propagula of becteria. The killing effect of ozone to black gemma of bacillus subtilis | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Channel Sterilization Oven |
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| INTRODUCTION The series channel sterilization oven is a new style and high effect oven designed and reformed on the basis of absorbing domestic and abroad data and combining customers' experience. Its features are compact and beauty in shape. Its inner wall and transmission chain all are made of 1 Cr18Ni9Ti qualified stainless steel. It adapts quartz tube to heat through radiation . Meanwhile it can also adapt gas to heat accordance with the requirements of customers. It can sterilize continuously to ampoule bottle, cosmetic bottle, glassware used for pharmaceutical industry, traditional Chinese medicines and so on. Its productive field is clean and tidy and its productive efficiency is high. Now it is indispensability equipment is pharmaceutical factory, traditional Chinese medicine factory, drinking factory and chemical industry concerned with products for daily use. TECHNICAL PARAMETERS |
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Multi-Pipe Microwave Sterilization Channel Oven |
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| INTRODUCTION Heat, dry, sterilization and fresh preserving of grain and oilfoodstuff, agricultural and side line products, non staple foodstuff,medicines,block and powder of chemical raw materials and so on. SPECIFICATIONS Uniform in energy distribution,Strong in distributing property,quick in heating,good in caloritic effect,non-thermal biology sterilization effect at low temperature,less loss in nutrition;strong capacity in anti idle,simple in operation,long life of magnetron,unnecessary to coll with water,reliable in performance,high ratio between investment and performance. TECHNICAL PARAMETERS |
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CHG Series Air Stream Penetrating Drier |
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| INTRODUCTION The air stream penetrating dryer can replance the traditional horizontal oven basically.It is widely used for chemical industy,pharmaceutical industry,health protection articles industry,foodstuff and so on such as pigment,chemical agent,raw material chemicals,Chinese traditional medicine drinking tables,feedstuff,soft capsule,sweetmeat,aquatic products and so in. |
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The
heat air of air stream penetration drier passes through up and low raw
material pan. It can heat the raw material in the pan fully. SO it
raises the dry speed of raw material greatly. Compared with the
traditional oven , its dry speed has raised 3~8 times. Meanwhile it
changes the direction of hot air circle in time, therefore the
temperature of raw material in the pan is uniform. The dry quality of
raw material is raised too. Its working principle is shown in Fig. |
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| COMPARING TABLE BETWEEN AIR STREAM PENETRATING DRIER AND TRADITIONAL HORIZONTAL OVEN | |||||||||||||||||||||||||||||||||||||||
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DW Series Belt Type Drier |
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| INTRODUCTION The raw material can be spread on the conveyer belt through suitable auxiliary mechanism such as distributor, vibrating belt, pulverizer or granulator. The conveyor passes one channel or several channels consisting of heating unit. Each heating unit is equipped with air heating and circle system. Each channel has one or several damp exhaust system. When the conveyor passes it, hot air passes through raw material from up to low or from low to up. In this way it makes raw material dry uniformly. The belt drier is a usual continuous dry one. It can be wide used for chemical industry, foodstuff industry, pharmaceutical industry, construction material industry, electronics industry and so on. Particularly it is suit able to dry the raw materials of sheet, strip or granule that are good in air permeability. For the paste substance of filter cakes, it is better to fry them first to make them become granule or strip through granulator. SPECIFICATIONS |
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TYPLCAL PRODUCTS Dehydrated vegetable, granule feedstuff, monosodium glutamate, chicken abstract, shredded coconut stuffing, organic pigment, synthetic rubber, PP fiber, medicines, medicinal materials, small wood products, plastic products, aging and solidifying of electronics elements, calcium carbonate, white carbon black dyestuff and so on . TECHNICAL PARAMETERS |
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GZWC Series Intelligent Belt Type Dryer |
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GZWC
Series Band Through Flow Dryers are widely used in fields of food,
agriculture products and by products, dehydrated vegetable, Chinese
herbal medicine, fish products, feed and chemical industry and are
suitable for drying of flaked, striped, cube and granule material. This dryer has the characteristics of high efficiency andlow energy consumption and possess the domestic advanced level in through flow drying. Leading wind layer by lager, drying by changing temperature stage by stage and collectin gremainder heating. Main specifications have reached 90's advanced international level. The belt conveyor of this dryer that loads drying material is five layers stainless steel net belt, Because the hot flow from bellow to above belt layers, heatin gexchange completely and evenly, production efficiency is high and the product quality are very good. There are cooling layer and vibration device in out let to decrease the final product temperature and make it convenient to package in time. |
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These dryers are equipped with elevator with material even device to
make the height of material identical, the height of material can be
adjusted by no-step. These dryers have five styles, with belt area from 25m2-70m2; it can meet the requirement of drying many kinds of materials and different product scale. Our factory can provide technical serves for consultation, equipment selection, research & design and undertaking engineering. |
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XSG Series Revolving Flash Vaporization Dryer |
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| INTRODUCTION Organic compounds: Fenatrol (insecticide of agrochemicals), cadmium laurate, benzoic acid, germicide, sodium oxalate, cellulose acetate and so on. Dyestuff: anthraquinone, black ferric oxide, indigo blue pigment, butyric acid, titanium hydroxide, zinc sulfide, all kinds of intermediate of azo dye-stuff. Inorganic compounds: borax, calcium carbonate, hydroxide, copper sulfide, ferrc oxide, barium carbonate, antimony trioxide, all kind of metallic hydroxide, all kinds of heavy metallic salt, synthetic cryolite and so on. Ceramics: kaoline, silicone trioxide, clay and so on. Foodstuff: soy protein, agglomerative starch, lees, triticin, wheat starch and so on. SPECIFICATIONS |
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Hot air enters into siring and crushing and drying chamber from the
bottom of dryer with suitable atomizing speed. It experts strong
shearing blowing floating and rotating effect to raw material. Therefore
raw material is granulated through centrifuge, shearing, impacting and
friction effect. It strengthens the process of heat exchange. At the
bottom of dryer, the large and damp granule is crushed under the action
of stirrer and the granule that is small in particle and contain less
moisture will lift accompanied with revolving air stream. During the
period of lift, it is dried further. Because two phases gas and solid of
flow in rotating and the inertia of solid phase is more than that of gas
and the relative velocity between solid and gas phases is more than that
of gas and the relative velocity between solid and gas phases is large.
So it strengthens the process of heat exchange. Therefore the machine
has strong drying capacity . |
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| RAW MATERIALS TO BE TREATED AND CHARACTERISTICE (BASED ON MODEL 6) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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QG,FG Series Air Stream Dryer |
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ZLPG Series Atomzing Dryer for Immersed Ointment of Traditional Chinese Medicine |
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| INTRODUCTION Me machine adapts full seal rom% All parts are made of stathless steel it ks equipped with three grades of purifying apparatus.The filtered air reaches the requirement of one hundred grades , The cooling appetites of wall is installed at the cylinder body and top. It makes the wall temperature less than 80 C, Air sweeping device is installed inside the drying tower. The dried immersed ointment powder is raised greatly. Moreover it can not appear the phenomenon of carbonization and degeneration.The ratio of received powder is raised greatly. Moreover it can not produce the phenomenon of medicine mixing and wall staying. Basic pnnciple: high-speed centhfuge atomizing apparatus for immersed ointment of traditional Chinese medicine is an application of centrifuge atomizing techniqlue for special raw material. It is an apparatus using high-speed centrifuge atomize to make raw material distribute in fog that contacts with hot air fully and finish the dry momentarily and form powder finished product. The special drier for immersed ointment of tredifJonal Chinese medicine is used to solve immersed ointment of traditional Chinese medicine and extracted liquid of plant. It selves the conditions existed in origina( LPG high-speed atomizing dryer. 1 .Raw material is attached to wall and the raito of received powder is Iow; 2.Because the staying time of raw material at wall is long, the phenomenon of carbonization and degeneration can be produced; 3, It is difficult to clean and can not meet the requirement of GMP; 4.Low in output: Modet LPG-150 centrifuge atomizing drier can process 50-60 kg/h of raw material liquid. in view of this, according to the propedJes and process requirements of immersed oinffnent of traditional Chinese medicine, our factory researched and designed the special drier for immersed ointment of traditional Chinese medicine and won two items of China patent. It solves the historical difficuif problems in drying immersed ointment of traditional Chinese medicffie.The color of dried raw material is geed.The dried raw material does not degenerate. It raises the economic benefit greatly. Compared with original LPG high-speed atomizing drier, it has the following features: 1 .Being adapted three.grade air purification,the inlet air reaches the requirement of one hundred thousand grade; 2.Being adapted wall cooling device, the temperature of inner wall will be 80~C,Even if raw material is stayed on the wall, it can not carbomize; 3.its whole volume is 3.5 times of standard LPG high- speed atomizing dryer; 4.Being adapted quick washing device, it is can meet the requirements of prpauction for varieit es products; 5,Being adapted quick washing device, there is no powder dust out, It is conformily with the requirement of GMP; 6.Being adapted air sweeping device, the clean effect is satisfied; 7. Equipped two sets of atomizer and adapted frequency control; 8.Adapted PLC control and display and adapted frequency control; 9.Equipped with washing device; 10.Adapt the seal method to transport dry air. SPECIFICATIONS |
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LPG Series High-Speed Centrifuge Atomizing Dryer |
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Note: the evaporated amount of moisture is reated to characteristics of raw material an inlet and outlet temperature of hot air. When outlet temperature is 90℃, its curve of moisture evaporation is shown in above Fig.(for reference when you choose Model). With renew of products unceasingly, the relevant parameters will be changed, don't announce is advance, pardon!) |
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GYPG Series Broad-Spectrum High Pressure Atomzing Dryer |
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YPG Series Pressure Atomizing Granulating Dryer |
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Remarks: 1.The evaporated amount is related to characteristics of raw material. the evaporatd amount listed in the table is related to temperature. The data can be used for reference only. 2.Teh atomizing pressure and Model of pump will be equipped in accordance with the amount of raw material to be treated an dthe size requirement o fproduct. 3.The power of fan should be increased suitably after equipped with cloth bag duster. |
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FZG,YZG Square and Round Static Vacuum Dryer |
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Note: SZ water ring vacuum pump can be used together with mechanical pressure increasing pump in order to increase vacuum. |
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SZG Series Double Cone Rotating Vacuum Dryer |
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Notes: For raw material, if its volume has great change before and after dry, then its filling coefficient may be increased or decreased suitably. |
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XF Series Obiling Driser(Colling)(Horizontal) |
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FL Boling and Granulating Dryer |
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| INTRODUCTION 1. Medicine granulating and coating Granulating: granule of tablet, quick solved drink, granule used for capsule Coating: granule, pill protection layer, formulated color, slow release, film, coating for intestines solving; 2. Foodstuff granulating and coating sugar, coffee, cocoa powder, cream, powder syrup, amino acid, flavoring , puffed food 3. Granulating for pesticide, pigment, dyestuff 4. Drying for powder, granule, block raw materials. SPECIFICATIONS 1. Because of powder granulating, the fluidity can be improved and the powder dust can be reduced. 2. Because of powder granulating, the solubility is improved 3. The procedures of mixing, granulating and drying can be finished in one step (granulating through on step) 4. Because the atomizer for adhesive adapts multi-fluid spray lance, the particle is uniform and the percent of pass of finished products is raised greatly. 5. The is no dead corner in equipment. It is quick and convenient to feeding and discharge. The equipment is clean through washing. TECHNICAL PARAMETERS |
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WL355 Centrifugal Pelletor |
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| INTRODUCTION The machine is made up of mainframe and donkey. The mainframe is used for extruded--rounded palletizing; the donkey is used for preparation soft material and tail wind decontaminate. During the process of palletizing ,at first made the basic remedy and supplemen tary materials to soft material that have certain water content by donkey, and then extruded the soft material to stick by extrusion device, finally rolled the stick to bolus by rounded equipment. The machine is suitable for production pill in pharmaceutical industry and is also suitable for production spherical particle in foods tuffindustry and chemical industry. SPECIFICATIONS |
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PGL Atomizing Dry Granulator |
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SCOPE OF APPLICATION <Pharmaceutical> Fluidextract, vitamin, animal glue, vegetable glue, barm, protease, lipase, amylase and so on <Foodstuff> ◆ Milk and egg products Vegetable juices such as rich fat milk powder, baby meal, egg white(Vitelline) and so on check extract, coffee, instant tea, protein of fish or pork, protein of potato, soybean or earthpea and so on . ◆ Sugar Maize, maize starch, glucose, pectin, potassium sorbate, maltose and so on <Detergen> Emulsifying agent, brightener, dispersant, soda ash, soap powder, ordinary washing powder, high effective washing powder and so on <Chemical industry> Dyestuff, pigment, resin, white carbon black, ceramics and so on . |
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| PRINCIPLE OF WORK | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Put certain amount of powder raw material into the fluidized bed as
crystal seeds. Meanwhile liquid raw material is pumped into the
atomizer. First most parts of moisture are removed through contacting
with air with high temperature momentarily and the residual moisture is
removed at the bottom of fluidized bed with low temperature. At the same
time the granulating is finished too. |
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GFG High Efective Fluidizedbed Dryer |
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◆ Use screw to extrude
and vibrate granule and granulate granulewith the method of humidity,
high speed and mixing; ◆ Suitable for drying humidity block or powder raw material in thefields such as pharmaceutical, foodstuff, feedstuf, chemical industries and so on; ◆ The raw material is large in granule and small in bolck and hawlng adhesive property; ◆ Suitable for raw materials, its volume will be changed when dry,such as giantarum, polyacrylamide, etc. |
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| FEATURES | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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◆ The structure of
fluidization bed is round so as to avoid dead corner; ◆ Inside the hopper there is a stirrer in order to avoid agglomeration of raw material and forming channel of flow; ◆ The granule is discharged through the method of turning over ,In this way it is very convenient and full,The discharging system can be designed as request too; ◆ It is operatrd at the conditions of negative pressure and seal, The air is filtered, Therefore it is simple in operation and convenient in clean. It is an ideal equipment that is in conformity with the requirements of GMP; ◆ The drying speed is fast and the temperature is uniform.In general the drying time is 20-30 minutes each batch. |
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ZLG Series Vibration Fluidized Bed |
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| SCOPE OF APPLICATION | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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FEATURES |
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◆Pharmaceutical and
chemical industries: all kinds of press tablet and granule, boric acid,
borax, dihydroxybenzene, malic acid. malefic acid and so on; ◆ Foodstuff and construction material industries: less. Monosodium glutamate, edible sugar, edible salt, mine residue, bean, seeds and so on; ◆ It can also used for raw materials to add damp or cooling and so on. |
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Raw material is fed into the machine from the inlet and moves forward
continuously along with the level of fluidized bed under the action of
vibration. The hot air passes through fiuidized - bed and carries out
heat exchange with damp raw material. Then the damp air is exhausted out
through cyclone separator and duster and the dry raw material is
discharged through discharge outlet. |
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LZG Helix Vibration Dryer |
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◆ The hot air will pass
through the layer of material for many times and pass in the counter
direction with material. The efficiency of heat and mass transmission is
rather high ( Compared with ordinary fluidized bed drier, it is more
than 2 times). ◆ The structure of complete machine is compact and the occupied is small. ◆ lt has less damage to the shape of material. Not only it guarantees the roundness of round material but also reduces the broken rate of material. ◆ lt can be operated continuously and has no worry of cross poilution and is in conformity with the requirements of "GMP" |
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| FEATURES | |||||||||||||||||||||||||||||||||||||||||||||||||||
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◆ The vibration part is
limited at the inner bed where is contacted with material . The outer case cannot be vibrated . Not only it can save the power of vibration motor (1/3 of energy can be saved)but also the consumption caused by wear of outer case is reduced. ◆ There are two symmetrical doors at the box. It can be cleaned on line convenient , it is in conformity with the requirements of "GMP". ◆ lt can be disassembled and assembled. Therefore it is very conv enient for transportation and installation. ◆ The features above mentioned is unique of ours and have patent right. |
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| SCOPE OF APPLICATION | |||||||||||||||||||||||||||||||||||||||||||||||||||
| The dryer is ideal drying equipment for quickly drying pill of traditional Chinese medicine , plastics granule, foodstuff which appear granule, short waist shape or ball-shaped materiaL. | |||||||||||||||||||||||||||||||||||||||||||||||||||
| PRINCIPLE OF WORK | |||||||||||||||||||||||||||||||||||||||||||||||||||
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Wet material will be fed from feed port at top to helix and bed belt and
make jumping motion caused by vibration and contacts with hot air widely
from up to down and carry out heat and mass transmission . The vaporized moisture will be exhausted along with hot air from the top . The dried rnateriai will flow out from the discharge mouth . The principle is as the following drawing. |
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© 2005 Suntin MediPharma Co. Ltd. All rights reserved. |
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| H.K.ADD.: RM. 1213,
World-wide industrial centre, No. 43-47 Shan Mei Street, Fotan, New
Territories, HongKong. Tel: +852 2690 9351 Fax: +852 2690 9356 Email:sales@suntinpharma.com |
Shenzhen Office:
RM.2501-2502, 25/F., Convention & Exhibition Times Center, 3008 Yitian
RD., Shenzhen China. Tel: +86 755 8386 5062 Fax: +86 755 8386 4173 Web: http://www.suntinpharma.com |